Manufacturing

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Manufacturing Method Materials
Laser Cutting Laser beam vaporizes cut path Most
Milling Rotating cutter moves in 3D Hard
Compression Molding (for rubber) Heated rubber pressed into mold Rubber
Injection Molding Molten plastic forced into mold Plastic
3D Printing Fused plastic deposits in 3D space ABS
Spur gears cutting Cutting of plain 2D gears Metal
Turret Punching Successive punching of fixed shapes Sheet metal
Turning (lathe) Cutter applied to rotating material (concentric shapes) Hard
Wire EDM Charged wire erodes material Metal
Bending
Bends sheet metal to an angle
Metal
Counter Boring
Rotating tool enlarges upper portion of hole
Hard
Countersinking
Conical tool adds conical shape to top of hole
Hard
Drilling
Rotating cutter moves in one dimension
Hard
Finishing
Various methods of treating surface of work piece
Metal
Grinding, Surface
Abrasive wheel creates uniform flat surface
Metal
Knurling
Textured tool presses coarse textured pattern (cylindrical shapes)
Metal
Reaming
Precision cutting tool creates accurate hole
Metal
Threading & Tapping
Threads holes and protrusions
Hard

The above processes are compatible in various combinations with: Aluminum, Stainless Steel, Copper, Sheet Metal, Nylon, Steel, Polycarbonate, Polystyrene,Acrylic, Plastic, Fiberglass, Brass, Carbon fiber, PTFE, Titanium, ABS, PVC, Sterling Silver, Spring Steel, Bronze and Rubber.

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